Environmental Benefits of Using Fiberglass Honeycomb Panels

Are you thinking of using lightweight and long-lasting fiberglass honeycomb panels for your next building project? Because they combine strength with remarkable lightness, these panels have become some of the best alternatives to traditional building materials like metal and wood.

Here at KC Panels, we manufacture honeycomb fiberglass panels using reliable adhesives from reputable suppliers, delivering versatile materials that you can use as they are or as backing to laminate a stone panel.

Being durable and lightweight, honeycomb fiberglass panels last longer and don’t require excessive maintenance. Moreover, they can withstand extreme weather and high temperatures without failing. This is due to fiberglass’s low coefficient of thermal expansion, adding to its durability, which can translate to less frequent replacements. These features make them more environmentally friendly than traditional materials.

If you’re worried about your project’s environmental impact, KC Panels has your back. We offer fiberglass honeycomb panels to improve your building’s sustainability, energy efficiency, and longevity. Read on to understand how honeycomb fiberglass can make your project more eco-friendly.

It’s the composition

Here at KC Panels, we offer two options when it comes to fiberglass honeycomb panels:

• Double fiberglass honeycomb panels feature two layers of fiberglass sheets on either side of a lightweight aluminum honeycomb core.
• Fiberglass and aluminum honeycomb panels combine a single layer of fiberglass with an aluminum sheet, sandwiching the aluminum honeycomb core.

Fiberglass has the same thermal conductivity as natural stone, making it ideal for exterior cladding. When used as backing for stone veneer panels, fiberglass keeps up with rapid temperature changes and moves with the stone in a similar range. This prevents excessive bowing and damage.

Fiberglass honeycomb panels are better for the environment because they don’t burn or rot like wood and emit greenhouse gasses. They rarely require replacing, reducing your carbon footprint associated with maintenance efforts and waste. Additionally, they are often sourced through ecologically sound quarrying to minimize their impact on habitats and communities.

An energy-efficient and sustainable solution

Fiberglass is a known sustainable, energy-efficient, and eco-friendly material. Its manufacturing process involves very low embodied energy. Plus, it typically doesn’t require extra treatments to reinforce it. With fiberglass honeycomb panels, you can reduce the weight and bulk of materials on exterior cladding. And because they are lighter than traditional materials, they help reduce transportation costs.

Effective insulation

Do you want to reduce energy consumption to save on heating or cooling bills? Fiberglass honeycomb panels can help with that. Fiberglass is an ENERGY STAR material that can contribute to Green Globe and LEED ratings. It’s often used in insulation applications because it effectively insulates against cold and heat.

A long-lasting product

At KC Panels, we use a modified epoxy adhesive to bond all layers of honeycomb fiberglass panels and create one whole panel. That makes them different from the older versions in the market.

Previously, manufacturers applied resin on fiberglass sheets to create the necessary layer. However, this created an issue with the resin becoming the panel’s weak point. During flatwise tensile strength tests, it fails at just 1.2 MPa. This is not ideal for any structure, especially when the panels are used for exterior cladding.

Our new-generation honeycomb fiberglass panels use stronger modified epoxy that improves their tensile strength to 2.5 MPa. That makes our products two times stronger and longer-lasting than panels bonded with resin.

How strong are honeycomb fiberglass panels?

Knowing the strength of fiberglass honeycomb panels can help you understand their potential to last long and how sustainable they can be. In terms of mechanical properties, our panels have a tensile strength of 2.5 MPa if we use fiberglass on both sides. On the other hand, this tensile strength is slightly reduced to 2.0 Mpa when we use aluminum on one side and only one fiberglass on the other. That said, both configurations have a compressive strength of 2 Mpa. This indicates good load-bearing for most applications.

Additionally, our honeycomb fiberglass panels have 1.5 Mpa of shear strength. This ensures sufficient resistance to lateral forces, ensuring a stable and durable material that can withstand the most demanding applications.

Drum peeling strength is another consideration, especially on panels with one aluminum side. Our panels have a drum peeling strength of 60 N.mm/mm, ensuring reliable resistance to delamination forces. This specification does not apply to double-sided fiberglass panels. Both configurations show 60 Mpa of flexural strength, proving their ability to resist deformation and bending under different loads.

Less waste

Our fiberglass honeycomb panels are undoubtedly durable and will last for many decades. This means they produce less waste that ends up in landfills. Plus, they maintain their high-strength properties and corrosion resistance, even when exposed to extreme temperature changes for years.

At KC Panels, we supply honeycomb fiberglass panels according to your unique specifications. This helps prevent further waste and ensures each panel is ready to use for your application. We customize dimensions up to 6,000mm long and 2,000mm wide. Additionally, we can make the panels 10mm to 500mm thick, offering flexibility for various applications.

When it comes to surface finishing, we make sure the fiberglass honeycomb panels are completed according to your application. The fiberglass side is rough to enhance bonding with the stone veneer. Meanwhile, the aluminum side has an anti-corrosion coating for durability.

A versatile material

Using honeycomb fiberglass panels eliminates the need for traditional materials, resulting in savings and reduced waste. Here are some of the ways our customers use our fiberglass honeycomb panels:

• Transportation:

  The lightweight nature of fiberglass honeycomb helps reduce fuel consumption in commercial vehicles, buses, and high-speed trains. Moreover, a durable and long-lasting material helps minimize the maintenance costs of these vehicles.

• Marine:

  Honeycomb fiberglass panels are invaluable in marine applications because of their natural resistance to moisture and corrosion. They won’t succumb to the harsh conditions at sea, making them ideal for offshore platforms, yachts, and commercial ships.

• Construction:

  Besides external cladding, fiberglass honeycomb can be used as partition walls, ceilings, or sub-floors. Its low weight and outstanding stiffness reduce construction times and labor costs during installation.

• Labs and clean rooms: 

  Fiberglass honeycomb panels are easy to disinfect and clean, thanks to their non-porous and clean surfaces. That makes them ideal for specialized environments, such as laboratories and clean rooms. Plus, their acoustic and thermal insulation contributes to the controlled conditions required in these spaces.

Choose environmentally friendly materials for your project

At KC Panels, we optimize our honeycomb fiberglass panels to ensure unparalleled performance in your application. We guarantee finely calibrated specifications and a robust structure to meet your unique specifications. Contact us today to find out how our panels can benefit your project. We can also give you an estimate to help you plan your budget.

Innovative Designs and Uses of Honeycomb Aluminum Sheets in Interior Design

Interior design has come a long way. It is not about creating aesthetically pleasing spaces anymore. Now, we prioritize functional, beautiful, and long-lasting interiors. This resulted in designers focusing on combining innovation and technology with unique shapes. The goal is to adapt to modern construction methods, culture, trends, societal norms, and climate conditions.

With this in mind, architects seek new alternatives and materials to create distinct designs while meeting the needs of project owners, such as privacy and individuality. At KC Panels, we help them meet these requirements with our honeycomb aluminum sheet.

Empowering design freedom and innovation

Also known as aluminum honeycomb panels, these materials feature a sandwich structure with two layers of aluminum sheets and an aluminum core in the middle. These layers are bonded by thermoplastic adhesive films, creating a full, composite panel with high strength and low-weight characteristics. That makes our panels cost-effective, versatile, and reliable for any interior application, including flooring and ceiling.

Honeycomb aluminum sheets also meet modern interior design requirements, and construction materials must support custom-designed shapes. At KC Panels, we offer these products in different styles and finishes to encourage designers to think outside the box and surpass design limitations. Our honeycomb aluminum sheet allows them to bring more designs to life to meet their client’s unique needs.

Read on to discover how our aluminum honeycomb sheets can be used in any application.

Interior design applications

At KC Panels, we offer a versatile honeycomb aluminum sheet that allows interior designers to create aesthetically pleasing and functional spaces. Our products can be used as room dividers, ceilings, walls, and flooring. Moreover, they enable designers to experiment with various textures, shapes, and color combinations. Our advanced fabrication methods make it possible to shape aluminum honeycomb panels in any way to create contemporary and unique interiors.

More interior applications

Interior designers have more freedom to design and get creative for any project with a honeycomb aluminum sheet. Whether as soundproof panels or screen dividers, the panels ensure optimum results with their lightweight, strong, and weather-resistant properties. Being lightweight, they are easy to incorporate into extra buildings, temporary structures, and mobile homes.

How we shape honeycomb aluminum sheets

We have special machines and tooling to shape aluminum honeycomb sheets into various geometries, including curved and edge-folded. We also offer double-curved, one-piece with 90-degree returns, v-groove, and other designs. Do you have a specific and unique design in mind? Tell us about it, and we will work with you to realize it using our advanced fabrication methods and finishing options.

Various treatments available

Our honeycomb aluminum sheets go through various finishing processes, including heat transfer printing for vibrant designs, powder coating for a durable finish, and PE coating for additional protection. We also offer complete customization to any geometry, including sheets with 90-degree bends and curves.

Let’s take a closer look at the various treatments we offer and their common applications:

• Polyethylene

  Polyethylene (PE) paint transforms the honeycomb aluminum sheet into a decorative panel for interior applications, such as ceilings, partitions, furniture, and decoration. Compared to other coatings, PE is relatively more affordable but ensures a long-lasting coating, as it keeps oxidation at bay. With our guaranteed bonding, interior designers don’t have to worry about the panels coming apart or deteriorating.

• Epoxy coating or anodizing

  Anodizing aluminum honeycomb panels helps prevent oxidation, making it necessary for the invisible side of a veneer sheet. Alternatively, we can treat the panel with epoxy coating for applications that require long-lasting, anti-corrosion, and high-performance glue bonding. This improves the honeycomb core’s pull strength, making it over 2.0 MPa. We recommend these treatments for applications requiring a honeycomb aluminum sheet as a backing panel with another material layer for lamination on top, such as wood veneer, natural stone, or porcelain.

• Mill finish

  Some interior designs require lightweight substrate materials laminated with ceramic, natural stone, wood veneer, sintered stone, or porcelain. We make this possible by applying a mill finish to both layers of the honeycomb aluminum sheet. It’s an economical solution for creating low-weight, weather-resistant, and elastic panels that can withstand temperatures from -40 to 80 degrees Celsius.

• Heat transfer printing

  Heat transfer technology allows us to customize a honeycomb aluminum sheet with various patterns, including stone veins and wood grain. It eliminates the need for natural materials for a more environmentally friendly interior design. Plus, it’s suitable for interior and exterior use, allowing designers to create a more consistent aesthetic. At KC Panels, we offer a wide range of customizable patterns to deliver any design that meets the project’s aesthetic requirements.

• Galvanized steel

  Does your interior design project require better fire performance? We can use galvanized steel instead of aluminum sheets. In addition, this creates a unique surface finish, which we can customize further via etching, sanding, and others. We also offer other finishes for unique looks, such as hairline, mirror, and other colors. We can create a versatile panel for interior and exterior applications by laminating steel sheets with an aluminum honeycomb core.

Ensuring reliability

At KC Panels, we carefully tailor every honeycomb aluminum sheet to meet the project’s requirements and design intent. We guarantee a durable and reliable material bonded with epoxy thermoplastic films from top-brand adhesives. These adhesives are more elastic and weather-resistant than regular epoxy glue. They move with the substrate without failure, even under rapid temperature changes.

Alternatively, we can use a patented modified epoxy adhesive for applications that require higher bonding strength. This enhances the tensile strength of the honeycomb aluminum sheet beyond 50%, making the material versatile for interior and exterior uses.

Create custom interiors with aluminum honeycomb panels

Contact us here at KC Panels for a quote and to learn how we can customize our honeycomb aluminum sheet for your interior design project. Send us a message at info@kc-panels.com or use the form here.

Eco-Friendly Solutions: How Fiberglass Honeycomb Panels Are Shaping Sustainable Construction

Looking to build an eco-friendly building? Here at KC Panels, we offer high-quality fiberglass honeycomb panels that are perfect for sustainable construction.

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Lightweight Innovation: Unveiling the Advantages of Aluminum Honeycomb Panels

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Creative Architectural Solutions: Aluminum Honeycomb Panels Explained

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Elevate Aesthetics and Strength with Aluminum Honeycomb Panels

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Lightweight Innovation: Exploring Aluminum Honeycomb Panels

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Durable and Lightweight: Harnessing the Power of Stone Honeycomb Panels

Natural stone can add a touch of luxury and elevate the look and value of your building. However, their weight and installation costs usually cause problems for most projects. The good news is there are more reasonably priced, reliable, and lightweight alternatives today, with stone honeycomb panelsamong the best

Innovative Stone Applications: Enhancing Your Design with Stone Honeycomb Panels

Do you want to add the beauty of stone to your property? That doesn’t mean you must haul large pieces to your job site and carefully cut them to your precise requirements. Save time and money while avoiding weight problems by choosing stone honeycomb panels. These innovative solutions are perfect as exterior cladding because they are lightweight, weighing only 1/3 of solid stone.

Lightweight Solutions for Modern Architecture: Exploring Aluminum Honeycomb Panels

Are you looking for lightweight materials for your construction project? Aluminum honeycomb panels are perfect because of their composition: an aluminum honeycomb core is sandwiched by aluminum sheets, and all parts are bonded by a thermoplastic adhesive. The result is a complete composite panel.

Understanding the Technology and Advantages of Aluminum Honeycomb Panels for Your Next Project

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Stone Honeycomb Panels: The Ultimate Solution for High-Performance and Aesthetically Pleasing Buildings

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Why Do So Many People Seem to Be Upgrading to Brick Veneer Panels?

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Designing with Stone Honeycomb Panels: Tips for Creating Beautiful Stone Cladding

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Honeycomb Core Panel – Everything You Need to Know

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Aluminum Honeycomb Panels – Types and Specifications

Aluminum honeycomb panels are composite panels made up of three layers: a central core of aluminum honeycomb and two aluminum sheets. These layers are bonded using thermoplastic adhesive films to create a durable sandwich structure.

How are Stone Honeycomb Panels Made?

Stone adds a beautiful touch to any building, but its weight can increase construction costs and potentially harm the stability and safety of the structure. Fortunately, there is a solution that allows for the use of stone without these issues: stone honeycomb panels. They are significantly lighter, usually weighing only one-third of thick, solid slabs. This way, they help reduce the exterior facade’s dead load, resulting in savings. Moreover, their large format

Honeycomb Core Panel – Everything You Need to Know

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Characteristics That Make Aluminum Honeycomb Cores a Better Choice

Aluminum honeycomb panels are revolutionary materials for weight-saving applications, but for some projects, the aluminum honeycomb core is a better fit. This material debuted in the aerospace industry decades ago, where it was widely applied for its robust structure and cost efficiency.

Strong and Lightweight: The Two Pillars of Fiberglass Honeycomb Panels

The words ‘lightweight’ and ‘strong’ do not usually go together unless describing fiberglass honeycomb panels. They are the critical factors that make these materials worth considering for projects where weight is critical without sacrificing durability and strength.

The Characteristics of Aluminum Honeycomb Core

For decades, aluminum honeycomb core technology has been utilized in the aviation sector as a cost-effective solution for providing robust structures. An epoxy adhesive is applied to an array of aluminum foils by machine and then arranged together before undergoing hot pressing, which forms into one block. Afterward, this mass is cut down into slices that eventually expand outwards, creating the desired aluminum honeycomb core product.

Specification of Stone Honeycomb Panels in Modern Home Construction

Stone is a popular construction material because of its strength, beauty, and versatility. It has been used for centuries to build houses, temples, and other structures. Recently, innovative technological advances have made it possible to use the natural elegance of stone with modern structures through sleek and stylish stone honeycomb panels. Stone honeycomb paneling adds an eye-catching touch both inside and out that can’t be replicated by any other material!

The Versatility of Honeycomb Aluminum Panels in Modular Buildings

Modular buildings are those built offsite using materials similar to the honeycomb aluminum panel, complying with the standards and codes for conventionally built structures. They are crafted under controlled conditions and can usually be completed faster than standard buildings. They are then delivered to the site where you want to build them, ready to assemble.

Simplified Building Guidelines for a Home Builder Regarding Stone Honeycomb Panels

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Honeycomb Aluminum Panel – Ideal Product for Home Construction

You’re finally building the home of your dreams. Congratulations! Those years of hard work and saving finally paid off, and now you get to reap the rewards. But now that you’re in charge of the construction process, it’s up to you to make sure everything goes according to plan.

Everything You Should Know About Aluminum Honeycomb Panels

When deciding which type of panel to use for your next project, it’s a good idea to familiarize yourself with what’s available on the market. You have probably heard of aluminum honeycomb panels, but do you know what they are and how they can benefit your project? Keep reading to learn everything you should know about this material.

The Characteristics of Lightweight Aluminum Honeycomb Panels

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Honeycomb Aluminum Panel’s Broad Adaptability on Modular Buildings

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Stone Cladding Systems with Honeycomb Aluminum Panel

Are you using natural or engineered stone as cladding for your project? You’ll need reliable reinforcement to keep the material in place while ensuring durability and an aesthetically pleasing finish. The honeycomb aluminum panel is ideal for that application as it helps reduce a dead load of stone to the whole exterior facade. It’s typically around one-third the weight of a thick slab of solid stone and comes in a large format, resulting in simpler and faster installation. Overall, using stone cladding systems with honeycomb aluminum panels can help reduce installation costs and speed up the completion of your project.

Natural Stone Veneer Panel Ideas for Your Home and Surroundings

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Benefits and Uses of Lightweight Stone Honeycomb Panels in Contemporary Home Buildings

Most modern home building designs feature elements of nature, such as natural stone. Discerning home builders and architects use such materials for a natural aesthetic and to accentuate the property. Using modern materials like stone honeycomb panels makes it possible to incorporate the beauty and sophistication of granite, limestone, and marble into a home.

How to Work Out How Many Stone Veneer Panels You Need

Without proper planning and budgeting, costs can easily pile up on any construction project. You’re also at risk of generating a lot of waste and having unused materials. Thus you should take the time to analyze your needs and determine the number of materials necessary to avoid unnecessary costs and excess, especially when using stone honeycomb panels. Before buying stone veneer panels, you must figure out how many you will need.

Stone Veneer Panels: Exterior Cladding for Interior Applications

In a world of cookie-cutter homes, stone veneer panels provide an easy way to add unique detail to your home’s exterior. They’re also great for creating accent walls, wainscoting, and other design features inside your home.

What are stone veneer panels?

Aluminum Honeycomb Core – Best Option for Ideal Energy Absorber

With climate change, energy efficiency, and sustainability at the forefront of industrial design, aluminum honeycomb core is becoming an increasingly popular material in multiple applications. Its lightweight yet strong properties make it ideal for usage in energy-absorbing applications, such as impact shields and crash barriers.

Composite Materials of Honeycomb Aluminum Panel

Using durable and lightweight materials could mean more savings and a robust structure. It may even ensure the quick and smooth completion of your project. Discerning builders and property designers look into newer technologies and materials to make that possible, and one of their preferred solutions is to use a honeycomb aluminum panel. The material; is made of two layers of aluminum sheets, with an aluminum honeycomb core in between. The sandwich structure is possible with thermoplastic adhesive films bonding all layers together to create a whole composite panel.

How is Honeycomb Fiberglass Produced?

Exterior cladding isn’t merely for decorative purposes. The best materials can increase their performance to keep up with temperature changes without warping or deforming. This way, it preserves the aesthetics of your property. One of the best materials for this is honeycomb fiberglass. It’s composed of two layers of fiberglass sheets or a single layer of fiberglass and other aluminum sheets, with an aluminum honeycomb core sandwiched between them.

Fiberglass Honeycomb Panels – Advanced Materials Used in Aerospace

The aluminum honeycomb core structure was first used in the aerospace industry in the 1950s, and for a good reason. Due to its composition and build, it ensures a very strong structure at a relatively low price that increases cost-efficiency.

Buy ACM Metal Panel for High-End Commercial and Institutional Buildings

Construction projects tend to be costly, especially when building high-end commercial and institutional properties. But that doesn’t mean you have to sacrifice quality to cut costs. There are innovative products to ensure a robust and high-quality structure at a more reasonable cost.

Stone Honeycomb Panels – A Smart Choice for Hotel & Resort Interior Decoration

Natural stone has long been applied to interior decoration for high-end hotel & resorts, and itself has become a symbol of luxury.

Brick-alike Ceramic Honeycomb Panels for Exterior Cladding

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Understand the Importance of Fiberglass Honeycomb Panels

Are you searching for a versatile material for your construction projects? Look no further than fiberglass honeycomb panels. Here are all the basics you need to know about this material.

Transform Your Home Exterior Wall With Stone Veneer

Stone honeycomb panels can be an excellent addition to your exterior walls, providing the strength your structures need.

Stone Honeycomb Panels – The Best Choice for Commercial and Residential Architecture

It’s hard to deny the beauty and sophistication of natural stone materials. But for weight-saving applications, the use of actual stone might not be practical and cost-effective. That’s where stone honeycomb panels come in. With fiberglass or aluminum honeycomb panels as the reinforcement, a 5mm stone veneer will be bonded on top to deliver the natural aesthetic that you want to achieve on your design, but without compromise on weight and strength. Stone veneer panels work well with honeycomb reinforcements, and they can be customized using a wide range of materials like granite, marble, onyx, limestone, basalt, or limestone. Artificial materials like glass, engineered stone, ceramic, and porcelain may also be used.

Benefits of Aluminum Honeycomb Panels for Home Construction

Choosing innovative and modern materials for your home won’t just improve its integrity. It may lead to a more stylish and aesthetically pleasing structure that will last for many years while ensuring a more cost-effective build. In that case, you might want to consider aluminum honeycomb panels. These materials are composed of two layers of aluminum sheets and a honeycomb aluminum core sandwiched in between. The layers are bonded by thermoplastic adhesive films to create the entire composite panel.

The Ultimate Guide to Buying the Best Honeycomb Core Panel

Aluminum honeycomb cores were initially used for aerospace applications because of their strong, reliable structure made from low-cost and soft materials. Aerospace-grade epoxy adhesive is used and evenly applied by machine to the aluminum foil in specific order and frequency, and the foils are stacked and hot-pressed to create a block before the honeycomb slices are cut and left to expand. If you’re looking to use a honeycomb core panel for your construction project, you may be wondering how and where to start. Here’s a guide to help you with that: 

Honeycomb Fiberglass: A Novel Way to Make Your Home Safer!

When building or remodeling your home, you’ll want to use high-quality materials that will increase its safety and longevity without compromising on long-term costs. One of the newest products you can consider is honeycomb fiberglass. Built as panels, it consists of either two layers of fiberglass sheets or aluminum sheets or a layer of fiberglass with an aluminum honeycomb core. That makes the panel ideal as backing for stone veneer panels used in exterior cladding.

Learn About Stone Honeycomb Panels And Aluminum Honeycomb Panels

Honeycomb panels are used in various domains. These panels can be customized according to the requirement and are used generally for construction purposes.

There are two types of honeycomb panels that are popularly used in modern industries.

Choose the Best Aluminum Honeycomb Panel for Commercial Use

Aluminum honeycomb panels are the best engineering elements that can be used in almost any industry for different purposes. These panels have honeycomb cores made of tensile aluminum, resistant to different commercial environments. There are different kinds of aluminum honeycomb cores available in the industry. How can you choose the right one? Here is what you need to do.