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Understanding the Technology and Advantages of Aluminum Honeycomb Panels for Your Next Project

Choosing lightweight materials could help you save time and money and complete your construction project sooner. Of all the available options, aluminum honeycomb panels remain popular with discerning builders and architects for their strength and low weight, making them cost-effective to use. Plus, these panels are versatile and can suit many applications, including flooring, cladding, and ceiling. It’s common to find them in the marine and transportation industries, too.

To understand their advantages, it’s important to look closer at their composition and the technology around their manufacturing and longevity. Keep reading this guide to find the information that can help you make an informed choice to choose aluminum honeycomb panels for your next project.

What’s in a panel?

An aluminum honeycomb panel has an aluminum honeycomb core sandwiched between two aluminum sheets. The parts are secured together by thermoplastic adhesive films, creating a full composite panel. The epoxy films and layers are hot-pressed at 150 degrees Celsius to ensure a tight and reliable bond that can withstand extreme weather and temperatures from -40 to 80 degrees Celsius.

The science behind the adhesives

Thermoplastic adhesive films are ideal for aluminum honeycomb panels because of their high elasticity, which increases the material’s weather resistance. The film moves with the substrate when exposed to rapid temperature fluctuations without failure, reducing the risk of damage, especially during hot summers.

That said, some manufacturers may use modified epoxy adhesives with a modified formula to further enhance bonding strength by up to 50%. This way, the panels can suit both interior or exterior use and applications that require stronger bonding.


Reputable manufacturers can customize your orders with various treatments to meet your aesthetic requirements. Some of the most popular treatments are powder-coating PE, heat transfer printing, and PVDF. Mature production techniques also make it possible to create aluminum honeycomb panels in custom shapes and geometries, like 3D, curved, or with 90-degree turns.

Get your panels from us!

You can’t go wrong with KC Panels when you need high-quality custom aluminum honeycomb panels. We can supply our products with your specific requirements in mind. You can learn more about our product’s specifications here, or feel free to contact us if you have other questions.

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